Cleaning of Workpiece Holders in a Cleanroom

Industry

Pharmaceutical

Country

Germany

Year

2018

The cleaning of workpiece carriers for an inhaler assembly machine in the cleanroom presented specific requirements: The solution had to be GMP- and ATEX-compliant. Additionally, the machine had to be installed directly in the cleanroom to avoid the complicated process of transferring the parts to be cleaned through airlocks.

 

A manufacturer of inhalers faced the challenge of cleaning workpiece carriers for an assembly machine directly in the cleanroom. The highest standards of cleanliness, safety, and efficiency had to be met. A GMP- and ATEX-compliant solution was especially important to ensure both regulatory compliance and the safety of the employees.

Challenge: Manual cleaning with limitations

Before implementing the new system, the customer used a manual wash station. This method was not only inefficient but also posed a health risk to the workers due to the solvents used. Additionally, a complex transfer process for the workpiece carriers had to be done, complicating the workflow in the cleanroom unnecessarily.

Solution: Automated cleaning to the highest standard

With the new, specially developed cleaning system from PaceTec, the entire process was optimized. The system was installed directly in the cleanroom, eliminating the need for transferring the workpiece carriers. At the same time, the fully automated cleaning system ensures consistent cleaning quality and a significant increase in efficiency. Compliance with all relevant GMP and ATEX standards also guarantees maximum process safety.

Result: More efficiency, safety, and process stability

Thanks to the modern system, the customer was able to not only significantly accelerate the cleaning processes but also improve the working conditions for the employees. The shift to an automated process reduces solvent usage, enhances process safety, and increases production capacity.

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